Thanks to our team of experienced metrologists, you are guaranteed thoroughness and efficiency. The purpose of this standard is to provide a consistent documentation requirement. To ensure that their product is being produced exactly as it was designed, companies. Verification of all design characteristics material and special process certifications manufacturing process verification nonconformance resolution fairs for major subassemblies first article inspection forms the following forms comprise a first article inspection report fair as9102 form 1. Our first article inspection software is used by over 2500 users to streamline, automate and. How iauditor can improve your first article inspection process. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. Most companies have a specific quality process flow for the entire manufacturing process which include prefai phases like sampling, and also outline the steps following a successful or unsuccessful first article inspection. How to create a first article inspection report in 5 steps. An introduction to as9102 first article inspection reports fais. When requested, the supplier shall also provide a copy of inspection performed to verify.
A fai report utilizes the dimensional properties of a production part in comparison to design. Many organizations meet this requirement by complying with the as9102b first article inspection fai standard sometimes referred to as production process verification. No quality management system can thrive without a good first article inspection process. Other industries also use inspections to validate their manufacturing processes, but they vary. A first article inspection fai is an official authentication method for a manufacturing process. First article inspection quickly create your ballooned drawings and fai forms with discus. The prototypes are typically produced in small quantities and must be inspected against a blueprint or by comparison to a cad file to ensure that the part was accurately produced or to correctly identify the causes of impending defects.
Free download fai report excel template and stepbystep guide. Smt first article inspection system sf900 smart ems. From here, you can generate professional first article inspection reports in pdf or csv format with your company logo and colours in one click. First article inspections applied technical services. A first article inspection is an initial sampling of a manufactured product to ensure conformity. Instructions first article inspection fai report for form mdc 1016 1. A first article inspection fai report form is used by quality inspectors to properly document manufacturing process verification and prevent costly production delays. However, this manual procedure could be very stressful and.
Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. Mar 18, 2015 these systems will spit out a number of measured results. Qualification testing is performed to verify the design and manufacturing process, and it provides a baseline for subsequent acceptance tests. How to create an as9102 first article inspection report. Changes to numerical control programs or translation to another media affect form, fit or function. Equipment have appropriate measurement equipmentmethodology listed for each characteristic. The organizations system shall provide a process for the inspection, verification, and documentation of a. Vxinspect is an intuitive and powerful 3d inspection software designed for manufacturing companies conducting first article inspection fai or quality control. See as9102 aerospace first article inspection requirement for hardware first. First article inspection fai is an authentication method for a manufacturing. Effectively manage inspection plans and results, then generate reports to as9102 or other standards or in a custom format. The document is intended to guide how this is achieved. Part number part number when delivered to engineering drawing. First article inspection report form download free sample.
Understanding the quality inspection process tip technologies. Streamlined first article inspections can reduce costly production delays by ensuring the manufacturing process produces output that meets design requirements. Other industries also use inspections to validate their manufacturing. First article inspection fai consists of a detailed verification and comparison of a requirement product design versus results production result. Jul 24, 2017 aerospace engineering is the field of engineering surrounding the science, design, construction, development and testing of aircraft and space craft. Change letter or edition and issue of the part number, as applicable. Vip will create several preproduction pieces of a customers part and perform an indepth evaluation to. A natural or manmade event adversely affects the manufacturing. First article inspection is the process of planning, manufacturing. Supplier first article inspection document number version. First article inspection report fai software for as9102. First article inspection is an essential part of quality control in manufacturing.
First article inspection manufacturing your way at vip. With our inspection solutions, your users in the field will always have access to powerful tools that help them clearly document issues, initiate immediate action, and supply valuable information to the back office. Use inspection manager to automatically extract manufacturing and inspection requirements from any pdf drawing or 2d blueprint and instantly create complete bill of characteristics in data format. The supplier shall retain the first article inspection report for a minimum of 5 years. Among our wide array of cuttingedge metrology devices and methods, we always pick the ones that. Smt first article inspection system sf900 smart ems factory. Experiencing a backlog of projects, delayed shipments and overtime because of slow, manual fais.
Quality control qc dimensional inspection services. A first article inspection report fair is a formal method of providing a measurement report for a given manufacturing process. This document outlines the completion of as9102 forms 1, 2 and 3 used for first article inspection reports fair submitted to bae systems and fair planning requirements. Part number accountability shall be used to identify. Huge time saver recently we had a spike in new business with over 60 parts needing first articles.
The verb first article inspection is the act of comparing a physical sample part with the specifications against which it was designed. First article inspection fai of manufactured parts creaform. First article inspection applications faro technologies uk ltd. First article inspection fai the beginners guide for 2020. With our inspection solutions, your users in the field will always have. With our cuttingedge metrology devices, however, we are able to perform first article inspections in just a matter of minutes or hours, depending on the part. Manufacturers delivering products to government bodies or in regulated. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the. Ideagens first article inspection software is used by more than 2500 users to improve productivity, efficiency and reliability of their quality inspection work. Part name nomenclature of the article listed in block 2. Many organizations meet this requirement by complying with. From here, you can generate professional first article inspection. Electronically sign as9102 forms with our software module and submit the fair to your customer for approval. The software enables you to automatically capture inspection dimensions already contained in the models and drawings that are critical to the designs production.
The first article inspection report fair consists of three forms. This fai report form has been converted into an iauditor mobile app to automatically generate a shareable report from the moment you complete a first article inspection. This combination of effort and volume represented a substantial drain on their limited technical resources. First article inspection software get started for free. Computer program update affecting product formfunction. A first article inspection app is a digital tool designed to assist quality inspectors as they verify if the first batch of manufactured products comply with quality standards and customer specifications.
Enhanced first article inspection software can connect with your cmm data output and feed the actual measured results into your fair. In first article inspection, many organizations inspect every single dimension and specification of this sample against the drawing, as part of the detailed verification of production results versus product design, before the manufacturing process begins. First group of one or more articles that are the result. Specifically designed to enable you to organize an intelligent tdp, discus quickly captures all the requirements. First article inspection software fai software ideagen plc. Electronically sign as9102 forms with our software module and submit the fair to your. According to sae, the purpose of the first article inspection is to provide objective evidence that all engineering design. For companies in highly regulated industries, a first article inspection will test for compliance with. Vxinspect is an intuitive and powerful 3d inspection software designed for manufacturing companies conducting first article inspection fai and production control. First article inspection fai is an inspection performed on a part prior to beginning full production. Solidworks inspection automates the painstaking and often tedious design inspection process. However, this manual procedure could be very stressful and timeconsuming, while you can finish your first article inspection report more easily and efficiently with our first article inspection. Inspection software safety and quality mobile apps. Source inspection may reinspect characteristics on a sample basis or witness the first article notification shall occur prior to complete fai.
Precision manufacturing software for ballooning first article inspection reports, as9102 compliance, and ppap. The method consists of measuring the properties and geometry of an initial sample item against given specifications, for example a drawing. A first article inspection report is the document that certifies that each sample was produced and inspected according to the customers specifications. Get our complete guide to creating an as9102 revb compliant first article, a free fai template for excel, and learn how to use cmm data to automate your first article inspection report with fai software. First article inspection software for as9102 inspectionxpert. A supplier needs to do a first article inspection due to its industry requirements like as9102 or customer requirements before the manufacturing. Most companies have a specific quality process flow for the entire manufacturing process which include. Inspecting a preproduction sample confirms whether or not the part meets all engineering, design and specification requirements.
Required by as9102 in the aerospace industry and customer requirements in other manufacturing industries, first article inspection reports fairs validate that a product has been manufactured to the correct specification. The aerospace, automotive, medical and other industries all feature fai requirements. First article inspection, or fai, is one of the main methods to inspect and test products in the early stages of manufacturing. Moreover, the volume of first article inspections at some suppliers was reported to be 100 or more annually. First article inspection is a process whereby a manufacturer and a supplier working together verify the ability of the supplier to produce a part and meet the production needs of the purchasing manufacturer. Revised form 1 instructions for field 10, 15 and 18. First article inspection can be documented on forms 1 part number. Qrs101 first article inspection quality requirements for. Feb 21, 2011 inspec3d first article inspection software overview of the fai processes using the inspec3d software for 3d models and 2d drawings. Fai first article inspection jesse garant metrology center. All of the first article inspection records documented using the first article inspection software stay stored and organised in the cloud. First article inspection fai is a process to validate your manufacturing process can produce an item that meets the requirements as designed. By doing a first article inspection, manufacturing. When discussing the first article i am not referring to the preproduction samples, but to the inspection of one of the very first pieces out of real mass production.
At the beginning of the process, the product is designed and tests are. First article inspection is a process whereby a manufacturer and a supplier working together verify the ability of the supplier to produce a part and meet the production needs of the purchasing. The aerospace industry wouldnt function without first article inspection. Vxinspect features all the essential functionalities required to build a measurement sequence, resulting in high efficiency when controlling multiple p. In general, these inspections and the exhaustive documentation. Recording the first article digitally eliminates errors with the help of software that keeps. First article inspection fai as9102 presentation youtube. Top methods for achieving compliance through quality inspection. Nonetheless, these results then need to be transcribed into the appropriate quality form. Yes na fixed process documentation attached reference honeywell e. First article inspection is typically called for in a contract between the producer and buyer of some manufactured article, to ensure that the production process reliably produces what is intended. A first article inspection therefore will identify manufacturing process flaws, ensure that manufacturers are able to produce items that are compliant with specifications, improve quality of manufactured items, and reduce manufacturing delays and the overall cost of the item.
With the use of modern computers in the manufacturing environment, first article inspections are no longer being used with the traditional three form layout on paper but instead recorded digitally and stored on servers for easy access and organization. Asensjac9102 revision a aerospace first article inspection requirement 8. Once a new or revised part is manufactured on the first production run, it is necessary to ensure that all. How to create an as9102 first article inspection report 201908. Supplier first article inspection document number wi0036 version 1. Aug 01, 2019 first article inspection fai is a process to validate your manufacturing process can produce an item that meets the requirements as designed. With our free first article inspection report fair forms, you can manually complete to fill the forms on excel or other spreadsheet software. As9102 first article inspection reports inspectionxpert. Frequently used in the aerospace, medical device and automotive industries, fai reports are becoming a standard process to ensure quality and. A first article inspection fai is a design verification and design history file and a formal method. When requested, the supplier shall also provide a copy of inspection performed to verify conformance of subsequent build lotsshipments. Required by as9102 in the aerospace industry and customer requirements in other manufacturing. Jul 16, 2007 it was not unusual for them to cite numbers in excess of 40 hours to complete an as 9102 compliant first article inspection. Create first article inspection reports directly from 2d and 3d source material, populating 90% of the fair.
First article inspection fai is a process to validate your. A first article inspection fai is an evaluation method conducted by both the supplier and purchaser of a product to ensure the endproduct and manufacturing process meets the required specifications. With the help of 1factory first article inspection software we were able to bubble the drawings, program our cmm to the bubble drawing and directly download the data right onto the first article form. Recording the first article digitally eliminates errors with the help of software that. Supplier requirements for first article inspection reports. The forms and package of documentation for a part number, subassembly, assembly, or installation including first article inspection results, as defined by this procedure, after the qualification of the part. Open your part drawing in your inspection planning software.
Portable cmms from faro offer 3d measurement solutions to help streamline this process. A supplier needs to do a first article inspection due to its industry requirements like as9102 or customer requirements before the manufacturing process begins the part must conform to certain dimensional. As9102 forms, guidance, and training are available through the iaqg. Ats performs some of the most comprehensive first article inspections available precision matters in manufacturing. How to set up a first article inspection procedure bizfluent. Better inspection reporting 20170401 quality magazine. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Part number part number when delivered to engineering drawing requirements. First article inspections form a critical part of quality management, but they dont form the only part. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. A first article inspection fai is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly.
970 389 438 1380 1325 800 593 492 627 41 1417 322 410 80 1424 362 520 724 1187 581 161 537 1608 1121 8 765 1569 119 868 983 34 126 1461 968 1297 212 980